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  2. Wire Wrapping
  3. Modified and Regular Bit Charts
Modified Bit Chart | Regular Bit Chart

Modified Sleeves

Modified

 Modified Wrap

Wire Wrapping Bits and Sleeves Selection Chart
 
All Bits & Sleeves are
Fully Compatible with any make or Model Wire Wrapping Tool.
 
AWG (inches) Bit
Part
No. 		Sleeve
Part
No.
Wire
Gauge
(AWG)
Inches		 Max
Insulation
Diameter
Inches		 Min/Max
Terminal
Diagonal
Inches		 Terminal
Hole
Depth
Inches

Effective
Radius
Inches

 Terminal
Hole
Diameter
Inches
20 .058 .042/.073 1.000 .150 .075 BM20 S194LN
22 .060 .049/.073 1.000 .136 .075 BM22LI S212
22 .054 .049/.074 1.000 .132 .075 BM22 S171
22-24 .050 .049/.074 1.250 .121 .075 BM224 S171
24 .046 .054/.073 1.750 .117 .075 BM24DD S171
24 .044 .024/.043 0.750 .098 .044 BM2444* S125LN*
24 .046 .054/.073 0.750 .118 .075 BM24 S171
24 .050 .049/.068 1.125 .118 .069 BM24D S171
24 .046 .058/.073 1.125 .118 .075 BM24G S171
24-26 .046 .054/.073 0.750 .118 .075 BM2426 S171
26 .031 .023/.038 0.750 .075 .040 BM2640* S93*
26 .046 .054/.073 1.000 .118 .075 BM26 S171
26 .044 .028/.044 0.750 .098 .044 BM2644* S125LN*
26 .042 .053/.068 1.000 .109 .069 BM2669 S159
26 .050 .053/.068 1.125 .118 .069 BM26D S171
28 .030 .031/.035 0.750 .066 .036 BM28* S93*
28 .034 .053/.068 1.000 .103 .070 BM2870 S159
28-29 036 .033/.038 0.750 .091 .040 BM2840* S125*
28 .034 .039/.044 0.750 .080 .045 BM2845* S125*
30 .023 .030/.035 0.750 .061 .036 BM30SW* S93*
30 .027 .039/.042 0.750 .064 .043 BM3043* S93*
30 .027 .031/.035 0.750 .064 .036 BM30* S93*
30 .023 .030/.035 0.750 .064 .036 BM30SI* S93*
30 .027 .060/.064 1.000 .106 .066 BM3066 S159
30 .027 .027/.030 0.750 .066 .031 BM3031* S93*
30-32 .027 .034/.038 0.750 .064 .040 BM3040* S93*
30-32 .029 .062/.065 1.000 .100 .067 BM3068 S125LD
30 .027 .040/.044 0.750 .063 .045 BM3045* S93*
 
Bit
Part
No.		 Sleeve
Part
No. 		Metric (mm)
Terminal
Hole
Diameter
mm.		 Effective
Radius
mm.		 Terminal
Hole
Depth
mm.		 Min/Max
Terminal
Diagonal
mm.		 Max
Insulation
Diameter
mm.		 Wire
Gauge
mm.
BM20 S194LN 1.90 3.81 25.40 1.07/1.85 1.47 0.80
BM22LI S212 1.90 3.45 25.40 1.24/1.85 1.52 0.65
BM22 S171 1.90 3.35 25.40 1.24/1.87 1.37 0.65
BM224 S171 1.90 3.07 31.75 1.24/1.87 1.27 .50-.65
BM24DD S171 1.90 2.97 44.50 1.37/1.87 1.17 0.50
BM2444* S125LN* 1.11 2.48 19.05 0.60/1.09 1.11 0.50
BM24 S171 1.90 2.99 19.05 1.07/1.85 1.17 0.50
BM24D S171 1.75 2.99 28.50 1.24/1.72 1.27 0.50
BM24G S171 1.90 2.99 28.50 1.47/1.85 1.17 0.50
BM2426 S171 1.90 2.99 19.05 1.37/1.85 1.17 .40-.50
BM2640* S93* 1.02 1.90 19.05 0.58/0.96 0.79 0.40
BM26 S171 1.90 2.99 25.40 1.37/1.85 1.17 0.40
BM2644* S125LN* 1.11 2.48 19.05 0.71/1.12 1.11 0.40
BM2669 S159 1.75 2.77 25.40 1.34/1.72 1.04 0.40
BM26D S171 1.75 2.99 28.50 1.34/1.72 1.27 0.40
BM28* S93* 0.91 1.67 19.05 0.79/0.89 0.76 0.32
BM2870 S159 1.78 2.61 25.40 1.35/1.72 0.86 0.32
BM2840* S125* 1.02 2.31 19.05 0.83/0.96 0.91 .29-.32
BM2845* S125* 1.11 2.03 19.05 1.00/1.12 0.86 0.32
BM30SW* S93* .091 1.54 19.05 .099/1.06 0.58 0.25
BM3043* S93* 1.09 1.62 19.05 0.79/0.89 0.69 0.25
BM30* S93* 0.91 1.62 19.05 0.79/0.89 0.68 0.25
BM30SI* S93* 0.91 1.62 19.05 0.76/0.89 0.58 0.25
BM3066 S159 1.67 2.70 25.40 1.52/1.62 0.69 0.25
BM3031* S93* 0.79 1.67 19.05 0.69/0.76 0.69 0.25
BM3040* S93* 1.02 1.62 19.05 0.86/0.96 0.69 .20-.25
BM3068 S125LD 1.70 2.54 25.40 1.57/1.65 0.74 .20-.25
BM3045* S93* 1.11 1.60 19.05 1.00/1.12 0.69 0.25

*These tools are recommended for .025” square terminals on 0.100 centers / 0.63 mm on 2.54 mm centers.

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Modified Sleeves

Regular

 Regular Wrap

Wire Wrapping Bits and Sleeves Selection Chart
 
All Bits & Sleeves are
Fully Compatible with any make or Model Wire Wrapping Tool.
 
AWG (inches) Bit
Part
No. 		Sleeve
Part
No.
Wire
Gauge
(AWG)
Inches		 Max
Insulation
Diameter
Inches		 Min/Max
Terminal
Diagonal
Inches		 Terminal
Hole
Depth
Inches

Effective
Radius
Inches

 Terminal
Hole
Diameter
Inches
18 N/A .060/.073 1.000 .150 .075 BR18 S194
19 N/A .042/.073 1.000 .123 .075 BR19 S171
19-20 N/A .091/.122 1.000 .150 .125 BR1920L S212
20 N/A .091/.122 1.000 .150 .125 BR20L S212
20-22 N/A .042/.073 1.000 .123 .075 BR20 S171
22 N/A .098/.122 0.625 .142 .125 BR22VL S212
22 N/A .061/.085 1.000 .125 .086 BR22T S171
22 N/A .054/.073 0.750 .117 .075 BR22 S171
22-24 N/A .061/.085 1.000 .117 .086 BR224L S171
22-24 N/A .054/.073 1.000 .111 .075 BR224-1 S171
22-24 N/A .054/.073 0.807 .111 .075 BR224 S171
24 N/A .024.043 1.000 .083 .044 BR2444* S125LN*
24 N/A .055/.074 1.500 .100 .075 BR24D S159
24 N/A .073/.092 0.625 .124 .093 BR24S S159
24 N/A .055/.074 0.750 .100 .075 BR24 S159
24-26 N/A .058/.073 0.750 .100 .075 BR2426 S159
24-26 N/A .054/.065 1.000 .098 .066 BR2466 S125LD
26 N/A .054/.073 1.000 .112 .075 BR16903 S159
26 N/A .023/.038 0.750 .068 .040 BR2639* S93LN*
26 N/A .058/.073 1.000 .100 .075 BR26 S159
30-32 N/A .034/.038 0.750 .064 .040 BR30* S93*
 
Bit
Part
No.		 Sleeve
Part
No. 		Metric (mm)
Terminal
Hole
Diameter
mm.		 Effective
Radius
mm.		 Terminal
Hole
Depth
mm.		 Min/Max
Terminal
Diagonal
mm.		 Max
Insulation
Diameter
mm.		 Wire
Gauge
mm.
BR18 S194 1.90 3.81 25.40 1.52/1.85 N/A 1.00
BR19 S171 1.90 3.12 25.40 1.07/1.85 N/A 0.91
BR1920L S212 3.17 3.81 25.40 2.31/3.09 N/A .80-.91
BR20L S212 3.17 3.81 25.40 2.31/3.09 N/A .80-.91
BR20 S171 1.90 3.12 25.40 1.07/1.85 N/A .65-.80
BR22VL S212 3.17 3.61 15.90 2.49/3.10 N/A 0.65
BR22T S171 2.18 3.17 25.40 1.54/2.15 N/A 0.65
BR22 S171 1.90 2.97 19.05 1.37/1.85 N/A 0.65
BR224L S171 2.18 2.97 25.40 1.54/2.15 N/A .50-.65
BR224-1 S171 1.90 2.82 25.40 1.37/1.85 N/A .50-.65
BR224 S171 1.90 2.82 20.50 1.37/1.85 N/A .50-.65
BR2444* S125LN* 1.11 2.10 25.40 0.60/1.09 N/A 0.50
BR24D S159 1.90 2.54 38.10 1.39/1.87 N/A 0.50
BR24S S159 2.38 3.14 15.80 1.85/2.33 N/A 0.50
BR24 S159 1.90 2.54 19.05 1.39/1.87 N/A 0.50
BR2426 S159 1.90 2.54 19.05 1.47/1.85 N/A .40-.50
BR2466 S125LD 1.67 2.48 25.40 1.37/1.65 N/A .40-.50
BR16903 S159 1.90 2.84 25.40 1.37/1.85 N/A 0.40
BR2639* S93LN* 1.02 1.72 19.05 0.58/0.96 N/A 0.40
BR26 S159 1.90 2.54 25.40 1.47/1.85 N/A 0.40
BR30* S93* 1.02 1.62 19.05 0.86/0.96 N/A .20-.25
 
Extended (5” Long) Bits and Sleeves
Regular and Modified
22 N/A .054/.073 0.750 .117 .075 BR22-5 S171-5 1.90 2.97 19.05 1.37/1.85 N/A 0.65
24 N/A .055/.073 0.750 .100 .075 BR24-5 S159-5 1.90 2.54 19.05 1.39/1.87 N/A 0.50
26 N/A .058/.073 1.000 .100 .075 BR26-5 S159-5 1.90 2.54 25.40 1.47/1.85 N/A 0.40
26 .031 .023/.038 0.750 .075 .040 BM2640-5* S93LN-5* 1.02 1.90 19.05 0.58/0.96 0.79 0.40
30 .027 .031/.035 0.750 .064 .036 BM30-5* S93-5* 0.91 1.62 19.05 0.79/0.89 0.69 0.25

*These tools are recommended for .025” square terminals on 0.100 centers / 0.63 mm on 2.54 mm centers.

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